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BreakingChips

Cast iron · ISO K

Ductile iron, 65-45-12 speeds and feeds

Also: EN-GJS-450-10, FCD450

Starting points from the same engines as the calculators, with no tool or setup picked. The first number is where to start; the range is what the manufacturer charts allow. Open a calculator for your tool, machine and cut.

Draft data: researched from manufacturer charts, not yet reviewed by a machinist.

Machining notes

As cast (ferritic/pearlitic)215 HB

Turning

CutSFMFeed, IPRDepth, in
Finishing859586–1,249262 m/min0.0070.004–0.0100.18 mm/rev0.0220.004–0.0400.6 mm
Medium722492–1,050220 m/min0.0140.007–0.0200.34 mm/rev0.0850.012–0.1582.2 mm
Roughing678463–987207 m/min0.0170.010–0.0240.43 mm/rev0.1490.060–0.2373.8 mm

For a CVD carbide insert, general stability, 15 min tool life.

Milling, solid carbide end mill

Speed 110 (80–140) SFM · 34 m/min

Chip load per tooth, before chip thinning
Cutter ØIPTmm/tooth
1/8"0.00050.013
1/4"0.00150.038
1/2"0.00200.051
3/4"0.00400.102
1"0.00500.127

Drilling, Ø1/2" at 3×D

DrillSFMFeed, IPR
HSS6445–800.00650.0060–0.0070
Cobalt8255–1320.00650.0060–0.0070
Solid carbide, through-coolant329200–5950.0050

Feeds scale with drill Ø (0.5" here): the drilling calculator sets them for yours.

Tapping

No sourced tapping speed for cast iron yet.

Sources