Unified inch · UNF
1/2-20 UNF tap drill size
For general work, OSG suggests 65–70% of full thread. Harder materials and deep holes want less; the calculator sets it from your material.
Cut tap
29/64
0.4531" · 72% thread
Or 11.6 mm for 67%
Form tap
31/64
0.4844" · 46% thread
Or 12.1 mm for 69%
Pick your material for its % of thread, tapping RPM and the rigid-tap code.
Thread dimensions
- Major Ø
- 0.5000" (12.700 mm)
- Threads per inch
- 20 (pitch 0.0500")
- Pitch Ø (basic)
- 0.4675" (11.875 mm)
- Minor Ø (internal, basic)
- 0.4459" (11.325 mm)
- Thread depth (internal)
- 0.0271" (0.687 mm)
Basic sizes of the 60° form. Tolerance classes (2B/3B) set the limits around them.
Cut tap drills
For a cutting (fluted or spiral) tap. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 11.3 mm | 0.4449 | 11.30 | 85% |
| 11.4 mm | 0.4488 | 11.40 | 79% |
| 11.5 mm | 0.4528 | 11.50 | 73% |
| 29/64 | 0.4531 | 11.51 | 72% |
| 11.6 mmsuggested | 0.4567 | 11.60 | 67% |
| 11.7 mm | 0.4606 | 11.70 | 61% |
| 11.8 mm | 0.4646 | 11.80 | 55% |
Form tap drills
A form (roll) tap displaces metal instead of cutting it, so it needs a bigger hole. Every standard drill from 50% to 85% thread; suggested rows are in the 65–70% band.
| Drill | Ø in | Ø mm | Thread |
|---|---|---|---|
| 12 mm | 0.4724 | 12.00 | 81% |
| 12.1 mmsuggested | 0.4764 | 12.10 | 69% |
| 12.2 mm | 0.4803 | 12.20 | 58% |
3-wire measurement
- Best wire size
- 0.0289" (0.733 mm)
- Over wires, at basic pitch Ø
- 0.5108" (12.975 mm)
For the external thread (the screw). The best wire touches the flanks at the pitch diameter.
Sources
- ASME B1.1 — Unified Inch Screw Threads (UN and UNR thread form)
- OSG — Tap drill size and pitch diameter limit chart (formula, suggested % of full thread)
- Cutting Tool Engineering — "Threads will roll": form tap hole size = D − 0.0068 × % / TPI
- ASME B94.11M — Twist drills (fractional, number, letter and metric sizes)
- NIST (NBS) Letter Circular 23 and Pratt & Whitney — three-wire thread measurement, best wire size