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BreakingChips

Turning troubleshooter · Vibration

Chatter and vibration

A loud whine or buzz, and a wavy pattern on the part. Worst in boring and on long, thin parts.

Likely causes

  • Long overhang, or a slender bar or part
  • Weak clamping of the tool, bar or part
  • High radial force: big nose radius, a small entering angle, or a dull edge
  • Cutting too light for the insert to bite

What to change

Fixes both makers give come first. Change one thing at a time, and see what it does.

  1. 1

    Shorten the overhang and use the stiffest holder or largest bar that fits

    Sandvik · Mitsubishi

  2. 2

    Clamp the tool, bar and part more rigidly

    Sandvik · Mitsubishi

  3. 3

    Lower the feed

    Sandvik · Mitsubishi

  4. 4

    Use a smaller nose radius

    Sandvik

  5. 5

    Use a holder closer to a 90° entering angle

    It pushes along the part, not into it.

    Sandvik

  6. 6

    Use a positive, sharp insert

    Sandvik

  7. 7

    Lower the speed and depth of cut

    Mitsubishi

  8. 8

    Take a deeper cut if it is very light

    An edge that only rubs chatters.

    Sandvik

  9. 9

    Check the tool is on center height

    Sandvik

  10. 10

    Use a carbide or damped (anti-vibration) bar for long reaches

    Sandvik

Work it out

Often comes with

Sources

Written in our own words from each maker's troubleshooting guide.